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Hybrid horizontal
MikroTurnGrind Horizontal

HYBRID HORIZONTAL TURNING AND GRINDING MACHINE

The MikroTurnGrind is a full-fledged horizontal hybrid hard turning and fine grinding machine for parts up to Ø10.2 x 13.8” (Ø260 x 350 mm) in size.
It combines two finishing techniques in one machine.
See this machine in action
Highlights
Complete complex shaped workpieces within sub-micron tolerances

For machining complex workpieces where small surfaces or inner diameters require grinding after hard turning.

  • Neck ring
  • Hydraulic gear pump shafts
  • Hydraulic eccentric pump shafts
  • EV motor shafts
  • Spool valve
  • Machine tool spindle shaft
  • And much more
mtg horizontal
Technology
When we're talking about microns, every detail matters
0 technology hybrid horizontal
Wear-free hydrostatic main spindle

High precision hydrostatic main spindle with a guaranteed runout error ≤ 0.000004" (0,1 µm)

High dynamic stiffness, high surface accuracy and excellent tool life.

Granite base and main spindle housing

The natural granite machine base, with an integrated vibration dampening system, provides outstanding thermal and kinetic stability. Corrosion free and free of any stresses.

Wear-free hydrostatic guideways

High precision hydrostatic guideways having 0.00004" (1 µm) positioning and 0.000008” (0,2 µm) repeatability, controlled by linear scales.

Thermal stability

Heat sources and vibrating elements are placed outside the machining area, ensuring superb thermal and kinetic stability.

This stability provides superior dimensional accuracy throughout both small batches or and long-run production.

Customization
Customize your MTG Horizontal to be more competitive
Workpiece and tool holding
  • 3-jaw chuck
  • Magnetic chuck
  • Tool changer, with or without live tooling
  • Grinding spindle
  • Tailstock
  • Steady rest
  • Part probe
  • Tool measurement
  • Tool measurement camera system
  • Tool life measurement
  • Stonefinishing
Air chuck
Steady rest
Measuring
Stonefinishing
Automation
Do you want to reduce cost per part?

We can offer you a machine including (un)loading systems, feeding or storage systems, and auxiliary stations.

Technical data
MTG-100 MTG-1000 MTG XLD
Max. turning diameter mm 380 380 680
Max. machining capacity (grinding) mm Ø130 x 350 Ø200 x 350 Ø260 x 350
Spindle speed rpm 4000 4000 4000
CNC control - Siemens Sinumerik One Siemens Sinumerik One Siemens Sinumerik One
Floor space sqm 6,5 6,5 7
Positioning - Zero point clamping system Zero point clamping system Zero point clamping system
MTG-100 MTG-1000 MTG XLD
Max. turning diameter in 14.9 14.9 26.8
Max. machining capacity (grinding) in 5.1 x 13.8 5.1 x 13.8 10.2 x 13.8
Spindle speed rpm 4000 4000 4000
CNC control - Siemens Sinumerik One Siemens Sinumerik One Siemens Sinumerik One
Floor space sqft 70 70 75
Positioning - Zero point clamping system Zero point clamping system Zero point clamping system
Workpieces

Neck ring

Eccentric pump shaft

Gear pump shaft

Spool valve

EV motor shaft

Machine tool spindle shaft

Service
We offer specific services for your MTG Horizontal
  • Customized maintenance plans based on your production needs: Ballbar test, verification of geometry and much more
  • Retrofitting: We overhaul the complete machine or specific modules, such as the workhead and guiding systems
  • Engineering and process development: Select the proper clamping and tooling solution for your new part

 

Service
ESTARTA
Digital
Are you interested in enhancing machine maintenance and machining processes?
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