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Hybrid vertical
MikroTurnGrind Vertical

HYBRID VERTICAL TURNING AND GRINDING MACHINE

It is a full-fledged hybrid hard turn and fine grinding machine. Thus its capability includes two full-featured machining technologies, where each process is designed to perform a specific type of operation.
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Highlights
Accuracy and speed with fewer machines

You can finish a workpiece using the most suitable process without having to switch machines or even the fixture. This contributes greatly to short cycle-times, saves process steps, and eliminates clamping errors.

Longitud de pieza 0
13.7"
Diametro de pieza 0
Ø39.4"
Peso de pieza 0
1760 lb
Tolerancia de forma 0
≤ 78.7 µin form & size tolerances
Ra
≤ 15.75 µin
MTG Vertical
Highlights

Productivity and flexibility despite changing demands

It can be easily and quickly converted to make a different type of workpiece. In a challenging production environment, with small-medium batch sizes, you can save a huge amount of changeover time.

 

mtg vertical
Highlights

Consistent machining accuracy, even after 20 or 30 years

It is equipped with a proprietary hydrostatic bearing system. The absence of metal-to-metal contact between moving machine elements leads to:

  • A completely wear-free platform
  • Low operational costs
  • Same repeatability even after 30 years
Highlight productivity and flexibility
Technology
Meet the highest demands
0 technology hybrid vertical
Wear-free hydrostatic main spindle

High precision hydrostatic main spindle with guaranteed runout ≤ 0.000004” (0,1 µm) and high dynamic stiffness.High surface accuracy, and good tool life.

Granite base and main spindle housing

All components critical for precision are mounted on a natural granite base, which is inherently temperature stable and vibration damping. Plus vibration absorbing mounts isolate the granite base from the machine’s metal frame. Corrosion free and free of any stresses.

Wear-free hydrostatic guideways

High precision hydrostatic guideways with 0.00004” (1 µm) positioning and 0.000008” (0,2 µm) repeatability, controlled by linear scales.

Siemens or Fanuc control

Siemens Sinumerik One or Fanuc 321 CNC control, with 0.0000004” (0,01 µm) resolution.

Thermal stability

Heat sources and vibrating elements are placed outside the machining area, ensuring excellent thermal stability during series production.

Customization
Customize your MTG Vertical to be more competitive
  • Magnetic chucks
  • Air operated chucks
  • Part probe
  • Tool measuring
  • 46-position tool changer
  • Change out turning RAM and grinding spindle
  • Grinding spindle
  • Dresser unit
mtg vertical
Part probe
Exchange system
Dresser unit
Technical data
MTG Vertical
Max. turning diameter mm 1000
Max. turning height mm 300
Spindle speed rpm 800
CNC control - Siemens Sinumerik One
Floor space m2 18,3
Positioning - RAM in the Z axis by means of a Hirth coupling
MTG Vertical
Max. turning diameter in 39.4
Max. turning height in 11.8
Spindle speed rpm 800
CNC control - Siemens Sinumerik One
Floor space sqft 197
Positioning - RAM in the Z axis by means of a Hirth coupling
Workpieces

Inner & outer ring

Service
Keep your MTG Vertical in the best condition
  • Customized maintenance plans based on your production needs: ball bar test, verification of geometry and much more
  • Retrofitting: We overhaul the complete machine or specific modules, such as the workhead and guiding systems
  • Engineering and process development: Select the proper clamping and tooling solution for your new part

 

Service
ESTARTA
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